OEM High-Performance Cast Aluminum Medical Lighting Components

Still deciding? Get samples of $ !
Request Sample

Product Description

ISO 13485 Compliant Aluminum Die Casting for Medical Devices

Founded in 2004, we are a trusted manufacturer of high-precision aluminum die casting components engineered exclusively for the medical device industry. Guided by ISO 13485 quality management systems, we focus on safe, reliable, and repeatable production for critical healthcare applications.

🔵 Basic Information
Model NO.
Medical Lighting Components
Certification
TS16949 / ISO 13485
Material
Aluminum A380, ADC12, Zinc
Application
Medical Device & Surgical Instruments
Service
One Stop Solution
Surface
Powder Coating, Anodizing
🔵 Why Choose Our Medical Die Casting?
  • 🔹 Dedicated Production Lines: Independent workshops to avoid cross-contamination from industrial or automotive projects.
  • 🔹 Strict Material Control: Only certified virgin aluminum billets are used; each melt undergoes spectrometer inspection.
  • 🔹 Advanced Technology: High-pressure die casting with precise temperature control to reduce internal porosity.
  • 🔹 Validation Support: Professional support for IQ/OQ/PQ validation and complete material certificates.
  • 🔹 Complex Geometry: Integrated 5-axis CNC machining for thin walls and precise assembly features.
Medical Lighting 1
Medical Lighting 2
Medical Lighting 3
🔵 Technical Specifications
Parameter Details
Die Casting AlloysADC12 (Low Iron), A380, AlSi10Mg, Custom Biocompatible Alloys
Machine Tonnage280T - 900T High-Pressure Die Casting
Tolerance StandardISO 8062 CT4-CT6 / CNC precision up to ±0.01mm
ComplianceISO 13485, IATF16949, RoHS, REACH
Quality Inspection100% Visual, CMM, Optical Comparator, Spectrometer
Workshop 1
Workshop 2
🔵 Sourcing Solutions
Pain Points Our Solutions
Slow Response & CoordinationSingle Point of Contact: Direct communication with decision-makers for fast adjustments.
High Hidden CostsCost-Optimized: Investment focused on production and QC, avoiding unnecessary overhead.
Unclear ResponsibilityFull Accountability: We oversee the entire process from raw material to finished goods.
🔵 Application Scenarios
Applications

Diagnostic Imaging: MRI/CT scanner housings, X-ray structural brackets.

Surgical Instruments: Handles, clamps, and housings for minimally invasive devices.

Patient Care: Casings for infusion pumps, ventilator parts, and monitors.

🔵 Main Products
Product Range
🔵 Quality Assurance Process
Workshop Facility

1. Pre-Production Risk Assessment: DFMEA and process FMEA tailored to medical safety.

2. Precision Control: Real-time monitoring of pressure and temperature in dust-controlled environments.

3. Ultra-Clean Post-Processing: Ultrasonic cleaning with deionized water and precision deburring.

4. Final Inspection: Dimensional, surface roughness, and cleanliness verification.

🔵 Frequently Asked Questions
Q1: What aluminum alloys do you work with for medical parts?
We primarily use ADC12, A380, and AlSi10Mg. We can also source custom biocompatible medical-grade alloys based on mechanical or thermal requirements.
Q2: What is your guaranteed quality yield rate?
We guarantee a production yield rate over 98%, supported by real-time casting monitoring and 100% CMM dimensional inspection.
Q3: Do you provide DFM analysis before tooling?
Yes, we offer free DFM analysis using Moldflow simulation to optimize wall thickness and cooling, preventing defects before production begins.
Q4: What are the typical lead times for molds and samples?
Mold fabrication takes 30-45 days. Once ready, first-article samples are delivered within 7-10 days for validation.
Q5: Can you handle low-volume prototyping?
Yes, our facility supports trial orders as low as 100 pieces to help you validate designs before moving to high-volume mass production.
Q6: Are CNC machining and finishing done in-house?
We provide a one-stop solution. All 3/5-axis CNC machining is done in-house, while surface treatments are managed through certified partners for full quality control.

Related Products